{"id":127,"date":"2015-09-30T05:00:09","date_gmt":"2015-09-30T05:00:09","guid":{"rendered":"http:\/\/localhost:8080\/wordpress\/product\/kyocera-tooling-for-hydraulic-valve-body-cast-iron-machining\/"},"modified":"2024-05-20T14:33:33","modified_gmt":"2024-05-20T07:33:33","slug":"kyocera-tooling-for-hydraulic-valve-body-cast-iron-machining","status":"publish","type":"product","link":"https:\/\/www.ikimura.co.id\/id\/produk\/kyocera-tooling-for-hydraulic-valve-body-cast-iron-machining\/","title":{"rendered":"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining"},"content":{"rendered":"<div id=\"attachment_128\" style=\"width: 258px\" class=\"wp-caption alignleft\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-128\" class=\"wp-image-128 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"248\" height=\"248\" \/><\/a><p id=\"caption-attachment-128\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\">Lineup long life tool to satisfy the customers with high quality standards. Patented technology &#8220;Ring Free Machining&#8221; solve the remaining ring that occurs in the inner diameter intermittent part in the drill and reaming.<\/p>\n<p style=\"text-align: justify;\"><strong>Features:<\/strong><\/p>\n<ul style=\"text-align: justify;\">\n<li>Patented technology &#8220;Ring Free Machining&#8221;<\/li>\n<li>Diverse lineup such as drill, tap, groove and cutter<\/li>\n<\/ul>\n<p style=\"text-align: justify;\"><strong>Introduction<\/strong><br \/>\nHydraulic valve bodies in many varieties are one of the\u00a0most widespread industrial components in cast iron. The\u00a0majority of manufacturers of these components often\u00a0face the same challenges in the machining process.<\/p>\n<p style=\"text-align: justify;\"><strong>Cutting tool solutions for hydraulic valve bodies<\/strong><br \/>\nThis brochure focuses on tooling solutions for the machining\u00a0of hydraulic valve bodies in cast iron. KYOCERA<br \/>\nUNIMERCO strives to constantly be at the forefront of\u00a0product development and to meet the increased customer\u00a0requirements of high quality and long tool life.<\/p>\n<p style=\"text-align: justify;\"><strong>Ring-free machining\u2122<\/strong><br \/>\nRings produced in the bore by the rough pass reamer is\u00a0a common problem when machining spool bores. The\u00a0following manual removal of these rings prior to finishing\/assembly is a time consuming and costly process. A\u00a0new patented process and tool technology eliminates\u00a0the rings, and results in considerable savings for our customers.<\/p>\n<p style=\"text-align: justify;\"><strong>At the cutting edge<\/strong><br \/>\nOur intensive research and development continuously\u00a0improve the tool solutions for the benefit of our customers.\u00a0Therefore make sure to keep in close contact with\u00a0your sales technician to benefit from the latest technological\u00a0developments that will keep your unit costs at a\u00a0minimum.<\/p>\n<hr \/>\n<h2 style=\"text-align: justify;\">Competitiveness through reduced production costs<\/h2>\n<hr \/>\n<p style=\"text-align: justify;\">Through higher product quality and reduced machining time, we can\u00a0lower your production costs. Learn more about our unique tool solutions,\u00a0which are known to significantly increase productivity.<\/p>\n<div id=\"attachment_131\" style=\"width: 581px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-1.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-131\" class=\"wp-image-131 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-1.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"571\" height=\"447\" \/><\/a><p id=\"caption-attachment-131\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<hr \/>\n<h2 style=\"text-align: justify;\">Optimising the process strategy<\/h2>\n<hr \/>\n<div id=\"attachment_132\" style=\"width: 593px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Optimising-1.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-132\" class=\"wp-image-132 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Optimising-1.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"583\" height=\"305\" \/><\/a><p id=\"caption-attachment-132\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\"><strong>Increasing cutting data with helix tools<\/strong><br \/>\nOne of the general optimisation principles is to replace\u00a0straight fluted tools with helix tool solutions.\u00a0Combined with the C7 PLUS\u2122 coating it is often\u00a0possible to increase the cutting speed considerably\u00a0while maintaining the same tool life time and\u00a0machine wear.<\/p>\n<div id=\"attachment_133\" style=\"width: 593px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Optimising-2.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-133\" class=\"wp-image-133 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Optimising-2.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"583\" height=\"305\" \/><\/a><p id=\"caption-attachment-133\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\"><strong>Revealing the potential<\/strong><br \/>\nMeasuring the thrust force of each solution when\u00a0running at the same cutting parameters reveals\u00a0the optimisation potential. Applying the same\u00a0cutting parametres, the thrust force is much lower\u00a0when using the twist drill than the straight fluted\u00a0drill. However, the correct runnning in of the tools\u00a0is a precondition for getting the optimum benefit\u00a0of the improved tool solution.<\/p>\n<div id=\"attachment_134\" style=\"width: 593px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Optimising-3.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-134\" class=\"wp-image-134 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Optimising-3.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"583\" height=\"310\" \/><\/a><p id=\"caption-attachment-134\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\"><strong>Increasing the cutting data<\/strong><br \/>\nThe cutting parameters of the twist drill are increased\u00a0until the thrust force is equivalent to the\u00a0original straight fluted solution. The result is that\u00a0the cutting data can be increased by up to 248%\u00a0(Vf 3081 mm\/min. \/ Vf 1241 mm\/min.)<\/p>\n<p style=\"text-align: justify;\"><em>Even though the cutting parametres are increased by 248% the thrust force is now at the equivalent level of the original tool solution.<\/em><\/p>\n<hr \/>\n<h2 style=\"text-align: justify;\">Examples of tool solutions<\/h2>\n<hr \/>\n<h3 style=\"text-align: justify;\">SPOOL BORE HOLES<\/h3>\n<div id=\"attachment_135\" style=\"width: 606px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-1.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-135\" class=\"wp-image-135 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-1.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"596\" height=\"244\" \/><\/a><p id=\"caption-attachment-135\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\"><strong>Objective<\/strong><br \/>\nTo eliminate rings produced in the bore by the rough pass\u00a0reamer. In the typical process these rings need to be removed\u00a0manually prior to finishing\/assembly.<\/p>\n<p style=\"text-align: justify;\"><strong>Result<\/strong><\/p>\n<ul style=\"text-align: justify;\">\n<li>Excellent size consistency<\/li>\n<li>A straight hole free of rings<\/li>\n<li>Huge cycle-time reduction (50%)<\/li>\n<li>15 minutes saved per part<\/li>\n<\/ul>\n<h3 style=\"text-align: justify;\">CAVITY HOLES<\/h3>\n<div id=\"attachment_136\" style=\"width: 600px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-2.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-136\" class=\"wp-image-136 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-2.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"590\" height=\"273\" \/><\/a><p id=\"caption-attachment-136\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\"><strong>Objective<\/strong><br \/>\nTo reduce the number of tools needed by combining more\u00a0operations in one. Machine without vibration to obtain narrow\u00a0diameter tolerance and perfect surface roughness.<\/p>\n<p style=\"text-align: justify;\"><strong>Result<\/strong><br \/>\nReinforced core diameter and\u00a0extra guide pads on the solid\u00a0carbide drills with helix perform\u00a0extremely well.<\/p>\n<ul style=\"text-align: justify;\">\n<li>Reduced machining time<\/li>\n<li>No vibration<\/li>\n<li>Safe process<\/li>\n<li>Surface quality: Ra 0.8<\/li>\n<li>Hole tolerance: H7-H8<\/li>\n<li>A straight hole<\/li>\n<\/ul>\n<h3 style=\"text-align: justify;\">SHOCK VALVE HOLES<\/h3>\n<div id=\"attachment_137\" style=\"width: 296px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-3.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-137\" class=\"wp-image-137 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-3.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"286\" height=\"203\" \/><\/a><p id=\"caption-attachment-137\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\"><strong>Objective<\/strong><br \/>\nA fast and reliable process ensuring that the tolerances are achieved in the most efficient way. A typical challenge is to meet the demands for a good surface quality.<\/p>\n<p style=\"text-align: justify;\"><strong>Result<\/strong><br \/>\nOne shot drill with extra guide pads and C7 PLUS\u2122 coating creating a straight hole with excellent surface quality while maintaining high feed and a long tool life. The C3 coated thread milling cutter ensures a reliable threading process.<\/p>\n<h3 style=\"text-align: justify;\">PORT\u00a0HOLES<\/h3>\n<div id=\"attachment_138\" style=\"width: 552px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-4.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-138\" class=\"wp-image-138 size-full\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/Kyocera-Tooling-for-Hydraulic-Valve-Body-Cast-Iron-Machining-Examples-4.jpg\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"542\" height=\"112\" \/><\/a><p id=\"caption-attachment-138\" class=\"wp-caption-text\"><strong>Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining &#8211; PT. Ikimura Indotools Center<\/strong><\/p><\/div>\n<p style=\"text-align: justify;\"><strong>Objective<\/strong><br \/>\nThe large diameter must be created in a drilling operation. Must\u00a0be machined without vibration to obtain narrow diameter tolerances\u00a0and perfect surface roughness.<\/p>\n<p style=\"text-align: justify;\"><strong>Result<\/strong><br \/>\nThe step drill in pre-form carbide\u00a0with special internal coolant\u00a0and centre point makes it\u00a0possible to increase cutting\u00a0speed.<\/p>\n<ul>\n<li style=\"text-align: justify;\">Reduced machining time<\/li>\n<li style=\"text-align: justify;\">No vibration<\/li>\n<li style=\"text-align: justify;\">Safe process<\/li>\n<li style=\"text-align: justify;\">Excellent surface quality<\/li>\n<li style=\"text-align: justify;\">Long tool life<\/li>\n<\/ul>","protected":false},"excerpt":{"rendered":"<p>Invent high quality and long tool life tooling to satisfy our customers&#8217; needs<\/p>\n<p><a href=\"http:\/\/ikimura.co.id\/files\/kyocera-tooling-for-hydraulic-valve-body-cast-iron-machining.pdf\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-139\" title=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" src=\"http:\/\/ikimura.co.id\/wp-content\/uploads\/2015\/09\/pdf.png\" alt=\"Kyocera Tooling for Hydraulic Valve Body (Cast Iron) Machining - PT. Ikimura Indotools Center\" width=\"30\" height=\"29\" \/><\/a><\/p>\n<p>Download <a href=\"http:\/\/ikimura.co.id\/files\/kyocera-tooling-for-hydraulic-valve-body-cast-iron-machining.pdf\">PDF Catalogue<\/a> for this product info.<\/p>\n<hr \/>","protected":false},"featured_media":15646,"template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[77],"product_tag":[],"berocket_brand":[273],"class_list":{"0":"post-127","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-kyocera-custom-tools","7":"berocket_brand-kyocera","9":"first","10":"instock","11":"shipping-taxable","12":"product-type-external"},"acf":[],"_links":{"self":[{"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/product\/127","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/media\/15646"}],"wp:attachment":[{"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/media?parent=127"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/product_brand?post=127"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/product_cat?post=127"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/product_tag?post=127"},{"taxonomy":"berocket_brand","embeddable":true,"href":"https:\/\/www.ikimura.co.id\/id\/wp-json\/wp\/v2\/berocket_brand?post=127"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}